CONFIDENT Soft flow high temperature fabric dyeing machine is designed and manufactured with the latest state of the art technology for the dyeing knitted and woven fabrics. LOW LIQUOR RATIO DYEING Hi – Tech Designed 3 Dimensional U shape fabric through together with a brand new liquor circulation circuit employing circulation pump with low pressure and high flux. Dyeing Costs are reduced to a large extent due to much lower consummations of dyestuff and / or auxiliary and so are water and steam as well. QUALITY DYEING According to fabric quality and its characteristics, high volume, low pressure overflow type round nozzles are also used to achieve best penetration of dye liquor into the fibers or fabric structure thus resulting in the highest quality Dyeing.

HIGH CAPACITY / HIGH PRODUCTIVITY

Shortened circulation cycle, faster speed of the running piece can achieve excellent colour leveling and thus reducing the possibility of repeated dyeing to the lowest.

CONFIDENT

Soft flow high temperature fabric dyeing machine present the latest technical achievement in dyeing both knitted and woven fabric to produce high quality level materials at a economical cost.

SIMPLE OPERATION / NO FABRIC ENTANGLEMENT

The bottom sieve is Teflon – lined to allows smooth running of the fabric along its passage. Possibility of the fabric entanglement is near to none.

 STANDARD FEATURES

Ø      Fabric chamber with bottom sieve lined with Teflon.
Ø      Fabric lifting systems with variable speed drive. (0 To 200 m/ min.) Controlled   
      by frequency inverter.
Ø      Funnel type special design nozzle.
Ø      Rinsing system with control values.
Ø      Highly efficient heat exchanger.
Ø      Standard dosing tank with injector pump, valves and with Agitator.
Ø      Pneumatic control valves for heating and cooling system.
Ø      Heavy-duty stainless steel – 316 L centrifugal pump with mechanical seal.
Ø      Machine shell and all parts made of AISI 316 / 316L; Highly corrosion resistance
      stainless steel.
Ø      Stainless steel platform.

ADVANTAGES

Ø  Less labour work.
Ø    Improved quality of dyeing fabric appearance.
Ø    Reduced production cost.
Ø    High productivity.

SPECIAL FEATURES

Ø   Special J-Box modules, providing a non tangle effects which it make possible to
     design the Chamber capacity of 100 kg.
Ø   RMC – Automatic machine cleaning system.
Ø   Fabric speed up to 200 m/min.; more contact time; more levelness in dye process.
Ø   Easy Operation / fast maintenance, because of compact design.
Ø   Large Inspection
Ø   Port, easy to handle, easy for loading, unloading and sampling.
Ø   Low Track, make possible to run high speed devoid of any fabric’s direction.
Ø   Prefect Dyeing Quality, large penetration in Nozzle system assured and more
     efficient
     opening the fibers with the new designed Fabric Carrier Pipe after the nozzle.
Ø   Gentle / Care Application, for special surface construction of heavy fabric up to
     500g/m.
Ø   Higher Capacity heat Exchanger, heating up to 4 degree C/min.
Ø   Ecology, low liquor ratio, high exhaust rate, less residual dye stuffs & Chemical in
     wastewater is significant advantage to achieve environment and ecological
     commitments.

CONFIDENT Soft Flow High Temperature fabric Dyeing Machine is able to process fabric in the range 100g/m upto 500g/min. weight. Machine is available in various capacities starting from 25kg upto 1000kg. On high temperature design. Machine body and all wetted parts are made of high corrosion resistant stainless steel AISI316L.

TECHNICAL DATA

Basic machine

Ø      Maximum working Temperature 140 degree C
Ø      Maximum working pressure 3.8 bar.
Ø      Heating rate:

        25degree C – 100 degree C average 4 degree C/min.
        100 degree C – 130 degree C average 2 degree C/min
        (dry saturated steam pressure at 7 bar)

Ø      Cooling rate:

        130 degree C – 100 degree C average
        3 degree C/min. 100 degree C – 85 degree C average 2
        degree C/min.
        (Cooling water at 3 bar 25 degree C)